
HGV Daily Check Sheet PDF: A Comprehensive Guide (Updated 01/25/2026)
HGV daily checks, documented via a PDF checklist, are legally mandated for drivers, ensuring vehicle safety and preventing fines or driving bans.

What is an HGV Daily Check Sheet?

An HGV daily check sheet, often available as a PDF download, is a crucial document for professional heavy goods vehicle operators. It’s a systematic checklist detailing all the components and systems requiring inspection before a journey. This isn’t merely a best practice; it’s a legal requirement for HGV drivers.
These sheets list items like brakes, couplings, steering, suspension, wheels, tires, bodywork, lights, and the engine. Utilizing a PDF format allows for easy access, printing, and digital storage. Properly completed sheets demonstrate due diligence, ensuring vehicle roadworthiness and driver safety, while also mitigating potential legal repercussions like fines or driving prohibitions.
Legal Requirements for Daily Checks
HGV daily checks are enshrined in law, designed to uphold road safety standards. Drivers are legally responsible for ensuring their vehicle is safe to drive before each journey. This responsibility necessitates a thorough inspection, ideally documented using an HGV daily check sheet, frequently distributed as a PDF.
Failure to conduct and record these checks can result in penalties, including fines and potential driving bans. Organizations must also have systems in place for reporting and rectifying defects. Maintaining accurate PDF records demonstrates compliance and due diligence, proving adherence to legal obligations and prioritizing vehicle maintenance.
Why Use a PDF Daily Check Sheet?
Employing a PDF daily check sheet offers numerous advantages for HGV operators and drivers. PDFs provide a standardized, easily accessible format for recording inspections, ensuring consistency and clarity. They are readily downloadable and can be stored digitally, reducing paperwork and improving organization.
Furthermore, PDFs facilitate easy sharing with fleet managers and maintenance personnel. The format’s immutability ensures records remain unaltered, crucial for legal compliance. Utilizing a PDF streamlines the defect reporting process, contributing to proactive vehicle maintenance and enhanced road safety for all.

Key Components of an HGV Daily Check Sheet
HGV check sheets systematically list vital components: brakes, couplings, steering, suspension, wheels, tires, bodywork, lights, and engine elements for inspection.
Exterior Checks
Exterior checks on an HGV are crucial for road safety and legal compliance. A thorough walkaround, documented on the daily check sheet PDF, must include a detailed inspection of all lights and reflectors, ensuring they are clean, functioning correctly, and free from damage.
Tyre condition and pressure are paramount; examine for cuts, bulges, and adequate tread depth. The bodywork and structure require scrutiny for any dents, corrosion, or damage that could compromise the vehicle’s integrity. Mirrors and windows must be clean and undamaged to provide optimal visibility.
Don’t overlook the windscreen for cracks or chips. These exterior assessments, diligently recorded, contribute significantly to preventing accidents and maintaining a safe operating condition.
Lights and Reflectors
When completing your HGV daily check sheet PDF, meticulous attention to lights and reflectors is vital. Ensure all lights – headlights, sidelights, brake lights, indicators, and hazard lights – are clean, secure, and functioning correctly. Check for broken lenses or damaged wiring.
Reflectors, essential for visibility in low-light conditions, must be present, clean, and undamaged. Verify that reflectors are correctly positioned and securely attached to the vehicle. A comprehensive check of these components, documented on the PDF, is a legal requirement and significantly enhances road safety.
Any defects must be reported immediately.
Tyre Condition and Pressure
Your HGV daily check sheet PDF must include a thorough tyre inspection. Examine each tyre for cuts, bulges, or embedded objects. Check the tread depth against legal limits – ensure it meets the required minimum. Accurate tyre pressure is crucial for safety and fuel efficiency; use a calibrated gauge to verify it matches the manufacturer’s specifications.
Inspect the sidewalls for any signs of damage or deterioration. Don’t forget to check the tyre valves and caps are secure. Document all findings on your PDF checklist. Maintaining correct tyre condition and pressure is a legal obligation and prevents potential accidents.
Bodywork and Structure
The HGV daily check sheet PDF requires a detailed inspection of the vehicle’s bodywork and structural components. Look for any signs of damage, such as dents, cracks, or corrosion, particularly around load-bearing areas. Check the security of any load securing mechanisms, including straps, chains, and locking pins.
Ensure that doors, tailgates, and other access points are functioning correctly and securely fastened. Inspect the vehicle’s chassis for any signs of stress or damage. Document any defects found on your PDF checklist, as structural issues can compromise vehicle safety. Regular checks prevent more serious problems.
Interior Checks
The HGV daily check sheet PDF extends to a thorough interior assessment. Begin with the driver’s seat and seatbelt, verifying proper adjustment and functionality. Inspect steering and controls for smooth operation and responsiveness, noting any unusual play or resistance.
Crucially, confirm all warning devices and gauges are operational; this includes speedometers, fuel gauges, and warning lights. Ensure the windscreen and windows are clean and free of cracks obstructing vision. Document any interior defects on the PDF form, as these can impact driver safety and vehicle control during operation.

Driver’s Seat and Seatbelt
As part of the HGV daily check sheet PDF process, meticulously examine the driver’s seat. Verify its adjustment mechanisms function correctly, allowing for a comfortable and secure driving position. Critically, inspect the seatbelt for any signs of fraying, damage, or wear.
Ensure the buckle operates smoothly and locks securely. A faulty seatbelt compromises driver safety significantly. Document any issues with the seat or seatbelt on the PDF checklist; these are vital safety components. Proper functionality is non-negotiable for legal compliance and accident prevention.
Steering and Controls
When completing your HGV daily check sheet PDF, thoroughly assess the steering mechanism. Check for excessive play or stiffness, ensuring smooth and responsive operation. Verify all controls – brakes, clutch, accelerator, and gear selector – function correctly without unusual resistance or delays.
Inspect the horn and any auxiliary controls. Document any anomalies on the PDF form. Malfunctioning steering or controls directly impact vehicle handling and driver safety. Addressing these issues promptly is crucial for legal compliance and preventing potential accidents. Regular checks, recorded on the sheet, are essential.
Warning Devices and Gauges
Your HGV daily check sheet PDF must include verification of all warning devices. Confirm the functionality of the audible warning (horn) and visual warnings – indicators, hazard lights, and brake lights. Ensure they are clean and visible.
Critically, check all gauges: speedometer, tachograph, fuel gauge, oil pressure, coolant temperature, and voltmeter. Note any abnormal readings or warning lights illuminated on the PDF. Defective warning systems compromise safety. Accurate gauge readings are vital for monitoring vehicle health. Document everything meticulously; this demonstrates due diligence and aids in proactive maintenance.

Detailed Inspection Areas
HGV daily check sheet PDFs require thorough examination of critical areas like brakes, steering, suspension, wheels, tires, and the engine for safe operation.
Brakes and Couplings
HGV daily check sheet PDFs emphasize meticulous brake and coupling inspections. Drivers must verify brake operation – service and parking brakes – ensuring responsiveness and efficiency.
Coupling mechanisms, including fifth wheel and trailer connections, require scrutiny for secure locking and absence of damage. Check for worn or missing components, proper lubrication, and correct air/electrical connections.
Brake lines and hoses should be inspected for leaks, kinks, or abrasions. Adequate brake fluid levels are crucial. Documentation within the PDF is vital for reporting any defects discovered during these critical safety checks, preventing potential accidents and ensuring compliance.
Steering and Suspension
HGV daily check sheet PDFs prioritize steering and suspension assessments for safe operation. Drivers must check steering for excessive play, ensuring smooth and responsive control. Inspect power steering fluid levels and hoses for leaks or damage.
Suspension components – springs, shock absorbers, and air suspension systems – require visual inspection for cracks, damage, or leaks. Verify proper function and stability.
Thorough examination of steering linkages and joints is essential, alongside checking for worn or damaged components. Accurate documentation within the PDF is crucial for reporting defects, maintaining vehicle stability, and adhering to legal requirements.
Wheels and Tires – Detailed Examination
HGV daily check sheet PDFs emphasize a detailed wheel and tire examination. Drivers must inspect tires for cuts, bulges, or uneven wear, verifying sufficient tread depth meets legal limits. Check tire pressure against manufacturer specifications, using a calibrated gauge.
Wheel nuts should be inspected for tightness and damage, ensuring proper torque. Examine wheels for cracks, dents, or distortions.
Hubs and bearings require assessment for leaks or unusual noises. Accurate recording of any defects within the PDF is vital for safety, preventing failures, and complying with regulations. Proper documentation supports proactive maintenance and minimizes risks.
Engine and Driveline – Initial Assessment
HGV daily check sheet PDFs include an initial engine and driveline assessment. Drivers should visually inspect for fluid leaks – oil, coolant, or fuel – beneath the vehicle and around the engine compartment. Check coolant levels and engine oil levels, noting any discrepancies.
Listen for unusual noises during a brief engine run, indicating potential mechanical issues. Examine drive belts for wear and tear, ensuring proper tension.
A quick check of the transmission and differential for leaks is also crucial. Documenting any findings accurately within the PDF ensures timely repairs and maintains operational safety.

Completing and Managing Your Check Sheet
HGV daily check sheet PDFs require accurate defect reporting in writing, proper storage for audits, and easy access for drivers before each journey.
How to Fill Out an HGV Daily Check Sheet
Utilizing a HGV daily check sheet PDF involves a systematic walkaround inspection. Begin by entering the date, vehicle registration, and driver details. Methodically work through each section – exterior lights, tires, bodywork, and interior components like the seatbelt and gauges.
For each item, clearly indicate whether it’s ‘Satisfactory’ or note any ‘Defects’ found. Be specific when detailing defects; vague descriptions are unhelpful. If a defect is reported, it must be documented in writing to the responsible person for repairs. A completed PDF sheet demonstrates due diligence and compliance with legal requirements, safeguarding both the driver and the vehicle’s operational safety.
Reporting Defects – Documentation is Key
When utilizing a HGV daily check sheet PDF, meticulous defect reporting is paramount. Any identified issues, no matter how minor, must be recorded in writing. Vague descriptions like “light not working” are insufficient; specify which light (e.g., “offside rear brake light”).
This written report, alongside the completed PDF check sheet, should be submitted to the person responsible for vehicle maintenance within your organization. Proper documentation serves as legal proof of due diligence, protecting both the driver and the operator in case of an incident. Accurate records are crucial for maintaining vehicle safety and avoiding potential penalties.
Storing and Accessing PDF Check Sheets
Efficient storage and easy access to completed HGV daily check sheet PDFs are vital for compliance and audit trails. Digital storage solutions, like secure cloud platforms or company servers, are recommended over physical copies.
Ensure a clear filing system, perhaps organized by driver ID and date, for quick retrieval. Regularly back up digital files to prevent data loss. Drivers should retain copies for their records, while operators must maintain a comprehensive archive. Accessible PDF sheets demonstrate a commitment to vehicle safety and regulatory adherence.

Resources and Templates
Numerous HGV inspection sheet PDF download options are available online, including templates from the FTA and examples of PMI inspection sheets.
HGV Inspection Sheet PDF Download Options
HGV drivers seeking a reliable daily check solution can readily access numerous inspection sheet PDF downloads online. These resources streamline the process of ensuring vehicle roadworthiness and legal compliance. Several websites offer free, printable templates designed specifically for commercial vehicle inspections.
Searching for “hgv inspection sheet pdf download” yields a variety of options, catering to different operational needs. Drivers can also find specialized sheets, such as those aligned with FTA (Freight Transport Association) standards or PMI (Preventative Maintenance Inspection) requirements. Utilizing these PDF forms simplifies defect reporting and record-keeping, contributing to safer transport operations and avoiding potential penalties.
FTA Inspection Sheet Information
The Freight Transport Association (FTA) provides valuable resources, including inspection sheets, designed to assist HGV operators in meeting their legal obligations. These sheets are often considered a benchmark for thorough vehicle checks, covering all critical components.
FTA inspection sheets, frequently available as PDF downloads, offer a structured approach to daily vehicle inspections. They typically include sections for documenting checks on brakes, tyres, lights, steering, and other essential systems. Utilizing an FTA-aligned sheet demonstrates a commitment to safety and compliance, potentially easing audits and reducing the risk of enforcement action. Accessing these resources supports best practices within the industry.

PMI Inspection Sheets – What are they?
PMI stands for Preventive Maintenance Inspection, and these sheets are a crucial part of maintaining HGV fleet safety and compliance. Unlike daily checks, PMI inspections are more detailed and conducted at scheduled intervals – typically every 6 or 12 weeks.
PMI inspection sheets, often available as PDF documents, delve deeper into vehicle condition, examining components like suspension, exhaust systems, and chassis integrity. They require a higher level of technical expertise than a daily walkaround. Properly completed PMI sheets demonstrate proactive maintenance, reducing the likelihood of breakdowns and ensuring long-term vehicle reliability.

Additional Inspection Types
Beyond daily checks, HGVs require 6-weekly and 12-weekly inspections, documented with specific sheets, to ensure continued roadworthiness and legal compliance.
6-Weekly HGV Inspections
HGV 6-weekly inspections represent a more thorough examination than daily checks, building upon those initial observations. These inspections, often utilizing dedicated HGV 6 weekly inspection sheets, delve deeper into the vehicle’s mechanical condition. They cover aspects like brake performance, steering components, suspension systems, and exhaust integrity.
Proper documentation, often in PDF format, is crucial for demonstrating compliance. These inspections aren’t simply about ticking boxes; they’re about proactively identifying potential issues before they escalate into safety hazards or costly repairs. Utilizing a standardized checklist, like those available from the FTA, ensures consistency and thoroughness. Maintaining detailed records is vital for fleet management and regulatory adherence.
12-Weekly HGV Inspections
HGV 12-weekly inspections represent the most comprehensive scheduled maintenance check, exceeding the scope of daily and 6-weekly assessments. These detailed examinations, often recorded using specific HGV 12 week inspection sheets, scrutinize all critical vehicle systems. This includes a thorough review of braking systems, steering mechanisms, suspension components, and structural integrity.
Like other inspections, maintaining accurate PDF records is paramount for legal compliance and fleet management. These inspections aim to identify wear and tear, potential failures, and ensure the vehicle continues to meet safety standards. Proper documentation, potentially including PMI inspection sheets, demonstrates a commitment to vehicle upkeep and driver safety.